Batched Lot Control is a system for organizing and tracking items through the cleaning and assembly process in batches called lots. Each lot represents a group of items that move through production together.
Why It Matters
Ensures first-in, first-out processing (oldest items cleaned first).
Prevents newer orders from jumping ahead of older ones.
Helps prioritize by route, store, or due date using lot naming.
Speeds up order completion by keeping items grouped.
Reduces lost or forgotten items in the workflow.
How It Works
Items are grouped into lots based on rules (like department, route, etc.).
Each lot has a name and number (e.g., Star 1, Triangle 2).
A lot starts as Open and collects items as orders are closed.
When the lot hits a threshold (like 50 items), it is Closed:
A receipt is printed listing all items.
The lot enters processing and assembly.
When all items in the lot are assembled, the lot becomes Complete.
Key Benefits
Keeps work organized by grouping items.
Maintains due date discipline.
Makes assembly more efficient, since grouped items arrive together.
Allows manual tracking and closing of lots when needed.
Offers a visual report showing lot progress and item status.